Gabriel Bellido, IT and IIoT Data Systems Analyst of KBC (a Yokogawa company), spoke about the company’s energy and water optimization project in Singapore. Zoltán Pandi and Ádám Köteles presenting on drone-based industrial inspectionsĪnother area where Industry 4.0 solutions can significantly help is energy management. According to estimates, the use of drones will increase the company's EBITDA by ~1%. Representatives of MOL Group – Zoltán Pandi, Group Investor Relations Expert, and Ádám Köteles, Downstream Conventional IT Development Leader – spoke about the company's experience in using drones for unplanned downtime reduction, storage tank, furnace and bund inspection, pipeline inspection, flare and chimney inspection, land work and land maintenance control. As an example, an Aromatics Unit was presented, at which reactive maintenance was reduced to 1% and 3.5 years of non-stop operations were achieved.Īndrey Kostyukov presenting on AI driven reliabilityĪnother popular area in Industry 4.0 is to expand the use of unmanned vehicles. The real-time diagnostic COMPACS system, developed by the company and using artificial intelligence (AI), makes it possible to significantly improve reliability indicators and achieve global best KPIs. In addition to Honeywell, advanced reliability solutions were introduced by Andrey Kostyukov, President of DYNAMICS. Use of POA at an Aromatics Complex with frequent changes in the quality of naphtha revealed an additional income of $ 9.5 million per year due to an increase in the yield of benzene by 1% and the yield of paraxylene by 4%.įilippo Zerbini presenting on Honeywell’s Connected Performance Service These solutions are based on cloud platform architecture, connecting customer site and Honeywell Sentience. The company offers its customers Connected Performance Service (CPS), including Process Reliability Advisor (PRA) and Process Optimization Advisor (POA). As software, the company uses Aspentech PIMS, SROP results form a detailed operation and distribution plan, the main figures of which are automatically uploaded to SAP.Ībdulrahman Al-Gilani presenting on Saudi Aramco’s Short Range Operating Plan using LP modelįilippo Zerbini, Advanced Solutions Sales Leader with Honeywell shared another example of the use of modern technologies to optimize operations in refineries and petrochemical plants. SROP is formed monthly, includes information on the company's own refineries (throughputs, capacities and operating modes), joint refineries (product slates) and inventories. Using LP model, the company generates Short Range Operating Plan (SROP). Martin Turk presenting on the use of digital twins to optimize refinery and petrochemical plant operationsĪbdulrahman Al-Gilani, Planning Engineer at Saudi Aramco shared a practical example of the company’s planning management. As a result, incremental margin benefits were achieved due to better commercial optimization from 2016 to 2021 in the amount of $0.70/bbl, annualized this is equivalent to $500 million/year based on the company’s refining capacity. Using a digital twin, the company maximized value by capturing opportunities at every step of the value chain from crude selection through yield optimization and utilization improvements. Among examples was the experience of implementing a digital twin in an international oil company, which focused on Plan & Schedule and Monitor & Control. Martin Turk, Consulting Business Partner – Oil, Gas & Petrochemical Segment of Schneider Electric, explained how to use a digital twin to optimize refinery and petrochemical plant operations. Results of a survey conducted by EPC show that more than 70% of industry experts believe that the main area of Industry 4.0 technology application is within process control and simulation and digital enterprise twins. Which areas are the most relevant for these industries and what results have been achieved? This is best illustrated in presentations given at the annual International Downstream Week that was held by Euro Petroleum Consultants (EPC) in Sardinia in May 2019. As RegEx seems fine by the app deployment is getting failed for me.Industry 4.0 is expanding in all spheres, and the oil, gas and petrochemical industries are no exceptions. I deployed this app into the indexer and UF from where these files are comming.Īfter multiple efforts I am unable to see the data masked.
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